services

What we actually do

Design

Every Tamaki project starts with a discussion with the client. We have a highly approachable and experienced team located in various regions of the world. We can visit your factory and propose solutions that are tailored to your site specific requirements.

We offer industry leading solutions by analysing the existing plant equipment and procedures. We can also organise remote meetings/demos to showcase some of our existing projects and solutions.

PLC, SCADA and HMI

  • Our code is robust, easy to follow, and informative to operators.
  • All automated devices can be viewed and controlled by the operator from the HMI.
  • Plant mimics are developed to summarise P&ID’s.
  • Selection screens provide an easy operator interface to the PLC sequences.
  • Easy to use trends & alarms

Simulation & Plant Commissioning

  • Factory/Site Acceptance Tests.    
  • Setup Simulation systems for Operator Training.    
  • I/O testing of devices from HMI, with pre-developed tools to record and log tests.    
  • Organised sequence testing as the plant becomes available.
  • Production team is included throughout the commissioning process.
  • Functional Description are delivered as-built after commissioning. 
  • Use of trends and PlantReplay to improve efficiencies.
  • Fine tune PID loops to optimize the Process.
  • Improve startups and shutdowns to reduce Product Losses.

Data Analysis, Reporting and MES

  • Maximize production efficiency using production run and downtime data.    
  • Easily identify bottlenecks and weak points.      
  • OEE (Overall Equipment Effectiveness) Reports.        
  • Plant Performance Reports.
  • Product Track &  Trace.
  • Recipe, Batch and Scheduling.
  • Utility & Energy Usage.
  • Alarm & Event Tracking and notification by email, SMS and Voice.
  • Integration between MES and ERP Systems (e.g. SAP, Oracle, Navison, Microsoft Dynamics).   

Plant Replay

Plant Replay is an Ignition module developed by Tamaki Control, and since adopted by other Ignition System Integrators, which extends the functionality of Ignition.

The Plant Replay module allows operators, managers, or plant engineers to go to any HMI client and replay exactly what was happening at any time in the past on the HMI just as if it was happening live.

Real-time HMI clients used in this manner are excellent troubleshooting and training tools.

24/ 7/365 support

Automation is the backbone of any factory, and any unforeseen issues can lead to expensive downtime. Tamaki Control can provide 24/7/365 support so that factory managers can be certain that one of our engineers will be available to help resolve any issue as soon as possible.

24/7/365 Support

Every Tamaki project starts with a discussion with the client. We have a highly approachable and experienced team located in various regions of the world. We can visit your factory and propose solutions that are tailored to your site specific requirements.

We offer industry leading solutions by analysing the existing plant equipment and procedures. We can also organise remote meetings/demos to showcase some of our existing projects and solutions.

PLC and HMI

  • Our code is robust, easy to follow, and informative to operators.
  • All automated devices can be viewed and controlled by the operator from the HMI.
  • Plant mimics are developed to summarise P&ID’s.
  • Selection screens provide an easy operator interface to the PLC sequences.
  • Easy to use trends & alarms

Simulation & Plant Commissioning

  • Factory/Site Acceptance Tests.    
  • Setup Simulation systems for Operator Training.    
  • I/O testing of devices from HMI, with pre-developed tools to record and log tests.    
  • Organised sequence testing as the plant becomes available.
  • Production team is included throughout the commissioning process.
  • Functional Description are delivered as-built after commissioning. 
  • Use of trends and PlantReplay to improve efficiencies.
  • Fine tune PID loops to optimize the Process.
  • Improve startups and shutdowns to reduce Product Losses.

Data Analysis, Reporting and MES

  • Maximize production efficiency using production run and downtime data.    
  • Easily identify bottlenecks and weak points.      
  • OEE (Overall Equipment Effectiveness) Reports.        
  • Plant Performance Reports.
  • Product Track &  Trace.
  • Recipe, Batch and Scheduling.
  • Utility & Energy Usage.
  • Alarm & Event Tracking and notification by email, SMS and Voice.
  • Integration between MES and ERP Systems (e.g. SAP, Oracle, Navison, Microsoft Dynamics).   

Plant Replay

Plant Replay is an Ignition module developed by Tamaki Control, and since adopted by other Ignition System Integrators, which extends the functionality of Ignition.

The Plant Replay module allows operators, managers, or plant engineers to go to any HMI client and replay exactly what was happening at any time in the past on the HMI just as if it was happening live.

Real-time HMI clients used in this manner are excellent troubleshooting and training tools.

Learn More

24/7/365 Support


Automation is the backbone of any factory, and any unforeseen issues can lead to expensive downtime. Tamaki Control can provide 24/7/365 support so that factory managers can be certain that one of our engineers will be available to help resolve any issue as soon as possible.

Industry Experience

Process:

  • Milk Standardisation
  • Pasteurisation
  • Cheese Making
  • Whey Processing
  • Drying and Evaporating
  • Membrane Filtration

Clients:

  • Fonterra
  • Glanbia
  • Danone
  • Chobani
  • First Milk
  • Fairlife

Process:

  • Milk Standardisation
  • Pasteurisation
  • Cheese Making
  • Whey Processing
  • Drying and Evaporating
  • Membrane Filtration

Dairy Processing

Process:

  • Brewing
  • Bottling
  • Meat Processing
  • Edible Oil
  • Cheese

Clients:

  • Auckland Meat Processors
  • ABP Food Group
  • Wilson Hellaby
  • Glanbia Nutritionals
  • Rosderra Meats

Process:

  • Brewing
  • Bottling
  • Meat Processing
  • Edible Oil
  • Cheese

Food & Beverage

Process:

  • Water & Wastewater Treatment
  • Distribution & Reticulation
  • Sand Filtration
  • Ion Exchange & Demin
  • Sequence Batch Reactors
  • UV & Chlorination

Clients:

  • Watercare
  • Matamata Piako District Council
  • Thames District Council
  • Waipa District Council

Process:

  • Water & Wastewater Treatment
  • Distribution & Reticulation
  • Sand Filtration
  • Ion Exchange & Demin
  • Sequence Batch Reactors
  • UV & Chlorination

Water Treatment

Process:

  • Hydro Electric Generation
  • Generation
  • Distribution

Clients:

  • ESB Ireland
  • Mighty  River Power
  • Mercury

Process:

  • Hydro Electric Generation
  • Generation
  • Distribution

Power Generation

Process:

  • Log Sorting
  • Grading
  • Milling
  • Treatment
  • Image Processing

Clients:

  • Wood Engineering Technology

Process:

  • Log Sorting
  • Grading
  • Milling
  • Treatment
  • Image Processing

Wood Processing

Process:

  • Chipping
  • Bleaching
  • Refiner
  • Pressing
  • Drying

Clients:

  • WPI
  • Krosnas Frovi
  • Whakatane Board Mills
  • Norske Skog
  • Carter Hold Harvey

Process:

  • Chipping
  • Bleaching
  • Refiner
  • Pressing
  • Drying

Pulp and Paper

Process:

  • Machine Assembly Line
  • Canning Lines
  • Product Packing Machines
  • Textiles

Clients:

  • Fisher & Paykel Appliances
  • Fonterra
  • The Lycra Company

Process:

  • Machine Assembly Line
  • Canning Lines
  • Product Packing Machines
  • Textiles

Manufacturing Facilities

Process:

  • Generator Systems
  • HVAC & Lighting
  • Lighting
  • Access Control
  • Security Systems
  • Refrigeration Systems

Clients:

  • Skycity
  • Auckland DHB
  • Waikato DHB
  • University of Auckland
  • ANZ Datacenter
  • IBM Datacenter

Process:

  • Generator Systems
  • HVAC & Lighting
  • Lighting
  • Access Control
  • Security Systems
  • Refrigeration Systems

Building Automation

Process:

  • Sour Gas Injection
  • Floating Processing
  • Offload & Tanker Loadout
  • Fuel Blending System
  • Tank Management & Monitor
  • Lubricating Oil Blending

Clients:

  • New Zealand Refining Co.
  • Du Pont
  • Evonik
  • Woodside Petroleum
  • CACT
  • Mobil Oil

Process:

  • Sour Gas Injection
  • Floating Processing
  • Offload & Tanker Loadout
  • Fuel Blending System
  • Tank Management & Monitor
  • Lubricating Oil Blending

Oil & Gas

Expertise

Customers

Case Studies

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Unlimited History

OEE & Downtime

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Scheduling & Event Tracking

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Waste Water Treatment

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LOCATIONS

NEW ZEALAND

Auckland

Hamilton

UK & IRELAND

Belfast

Naas

Swansea

NORTH AMERICA

New Mexico

Idaho

Colorado

Michigan

California

Texas

Edmonton